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Faced with the challenge of producing multiple varieties in small batches, digital transformation has become the key to breaking through for injection molding enterprises. Tongda Chuangzhi has created a flexible production line through 5G network slicing, sensor deployment, and system integration, achieving a 75% increase in production efficiency and equipment stability of 99.89%.
The core of digital transformation is to break through the data barrier: collect the operating data of equipment through 5G intelligent terminal, and visually present it in the management cockpit after edge computing. Integrate ERP, MES, WMS and other systems to achieve full process control from orders to logistics. After the renovation, the efficiency of changeover increased by 54.9%, the storage area was reduced by 85%, labor costs were saved by 32%, and the annual electricity savings were 559000 kWh. This data-driven model not only adapts to personalized customization needs, but also reduces production fluctuations.